It's common knowledge that the Honda Foreman 500 is one of the all-time best-selling all-terrain vehicles (ATVs). Due to its durability and dependability, it is a favorite option among farmers, ranchers, and construction workers.
However, several potential issues might arise during operation, such as the gearbox shifting into neutral or the air conditioning system malfunctioning. In the event that you face any of these challenges, we are able to provide you with the information you want.
In this article, we will discuss some of the most prevalent problems associated with the Honda Foreman 500 and the error codes. Let's get started!
Honda Foreman 500 Codes (DTCs)
Here are the ESP (Electronic stability program) system fault codes you may encounter in the Honda Foreman 500:
GEAR POSITION INDICATOR BLINKS |
SYSTEM |
1 |
ECM (writing & recording circuit) |
2 |
ES shift switch system (up & down) |
3 |
Angle sensor system |
4 |
Gear position switch system |
5 |
ECM motor driver circuit |
6 |
ECM fail-safe relay circuit |
7 |
ECM voltage convert circuit |
8 |
Angle sensor system |
9 |
Angle sensor system |
10 |
CKP sensor system |
11 |
Rear VS sensor system |
12 |
Gear position switch system |
13 |
Throttle position (TP) sensor system |
Here are the EPS System fault codes you may encounter in the Honda Foreman 500 and their meaning:
CODE |
FUNCTION FAILURE |
SYSTEM |
LATCH | RESET | REVEST |
11-01 |
Abnormally rapid shift of the vehicle's speed signal |
Indicator ON/Subsistution control of the engine RPM |
Revest |
11-02 |
Comparison of the vehicle speed and signal for engine speed |
Indicator ON/Subsistution control of the engine RPM |
Revest |
13-01 |
EPS ECU internal circuit (Lower FET stuck ON) |
Indicator ON/Halt steering assist immediately |
Reset |
13-02 |
EPS ECU internal circuit (Upper FET stuck ON) |
Indicator ON/Halt steering assist immediately |
Reset |
13-03 |
EPS ECU internal circuit (FET stuck ON <over current>) |
Indicator ON/Halt steering assist immediately |
Reset |
13-04 |
EPS ECU internal circuit (FET stuck ON (VM<Voltage Motor>)) |
Indicator ON/Halt steering assist immediately |
Reset |
13-05 |
EPS ECU internal circuit (FET stuck ON (over current<accumulated>)) |
Indicator ON/Halt steering assist immediately |
Reset |
14-01 |
EPS ECU internal circuit (Power relay stuck ON) |
Indicator ON/Halt steering assist immediately |
Reset |
14-02 |
EPS ECU internal circuit (Fail-safe relay 1 stuck ON) |
Indicator ON/Halt steering assist immediately |
Reset |
14-03 |
EPS ECU internal circuit (Fail-safe relay 2 stuck ON) |
Indicator ON/Halt steering assist immediately |
Reset |
14-04 |
EPS ECU internal circuit (Power relay stuck open) |
Indicator ON/Halt steering assist immediately |
Reset |
Here are the Dual Clutch Transmission (DCT) fault codes you may encounter in the Honda Foreman 500 and their meaning:
DTC |
FUNCTION FAILURE |
SYMPTOM |
4-1 (4) |
Dual clutch PC solenoid valve Low input
|
work (2nd, 4th or reverse gear only) |
8-1 (8) |
TP sensor circuit High voltage
|
work (2nd, 4th or reverse gear only) |
15-1 (15) |
Shift solenoid valve circuit • Loose or poor contact of the shift solenoid valve connector
|
work (2nd, 4th or reverse gear only) |
21-1 (21) |
Shift spindle angle sensor circuit Low voltage
|
Gearshift function does not work (2nd, 4th or reverse gear only) |
24-1 (24) |
Shift control motor drive circuit
|
work (2nd, 4th or reverse gear only) |
Honda Foreman 500 problems you may encounter and solutions
1. Shifting issues
After you have had problems with shifting, you will need to change gears periodically to keep the flow of the ride going smoothly. The shifting must be excellent, regardless of whether it occurs on mountainous terrain or freezing ground.
Recent feedback from customers highlighted many instances of failure. As you prepare to change gears on the motorcycle, the engine suddenly stops working for no apparent reason. In addition, the Honda Foreman 500 exhibits faulty command execution, making the running gear immobile after specific tests.
Simply repairing the shifter may provide a temporary solution to the problem. You can temporarily pull it when it is in a fixed gear for a specific time. But if you want the issue to disappear, you'll need extensive cleaning and repair work. In the first place, the problem is caused by any obstruction in the gear wire. In addition, examine the angle sensor to see if an essential adjustment needs to be made.
2. Sudden shocks in the wires
The engine will get hotter when you drive a vehicle like the Honda Foreman 500 for an extended period. The wires responsible for controlling the engine and the components are significantly stressed.
Having said that, this issue provides you with a sense of internal shock, which might lead to more severe problems in the future. Due to this reason, it is essential to take immediate action when faced with such predicaments.
To solve this issue effectively, you should check the wirings of the engine correctly. Connectors are essential components in this context. As a result, you need to check that the wires have been correctly inserted into both the male and the female connections. If there is any leakage or breakage, take immediate action to replace the wires.
3. Broken carburetor
There are two ways in which the carburetor of your Honda Foreman 500 might get damaged. Either because the valve inside is blocked or because the carburetor is leaking. Your vehicle will have a significant breakdown in operation if any of the major problems develop in the carburetor.
Taking care of the carburetor is the first thing that must be done to prevent events of this kind. Check if there is a hole or any leaking on it. Any issue that arises as a result of such a breakdown must be resolved immediately. You may temporarily stop the leak by covering it with tape or a bandage, and then you can find a more permanent solution.
If there is any evidence of blockage within the carburetor, you should remove it and clean it from the inside. To clear the clogs, grease oil and any other relevant component should be used. When the interior of the carburetor is visible, do the necessary repairs.
4. Internal freezing
Internal freezing is a common phenomenon that may happen to any vehicle, including the Honda Foreman 500. However, it is the term that refers to the freezing of the engine due to the moisture that accumulates in it over a prolonged period.
In other words, when moisture gets into the engine and clogs it up, you may encounter unexpected engine stops and delayed starts. When you start the engine, the humidity does its duty and prevents the engine from becoming more heated. As a result, it does not operate effectively.
To solve this issue effectively, we'll recommend you start the bike again and over again as often as necessary to remedy the problem. The heat of the engine will rise as a result. If the wirings are attached correctly, you should be able to get rid of the moisture.
In addition, inspect the wires and ensure that the efforts are being made correctly. If any leaking or breakage occurs, the appropriate procedures must be taken.
5. Steering breakage
This is the most prevalent concern of all of them. But there is no doubt that something like this does not come up very often. The only thing that prevents the Honda Foreman 500's steering from breaking is a fractured and dislocated steering system.
When using the Honda Foreman 500, you may encounter several challenging situations that you will need to overcome. Driving carelessly causes minor damage to your steering, which, in the long run, tends to make it lose its grip on the road.
As soon as the steering is allowed to lose, you will no longer have any control over the bike. And as a result, there is a possibility of numerous accidents waiting for you.
To eliminate the issue as quickly and efficiently as possible, it is recommended that the steering is inspected regularly. Monthly inspections and maintenance are required for every vehicle. You can perceive the problem through maintenance, and you can respond appropriately.
Final words
Honda has one of the industry's greatest reputations. They manufacture dependable vehicles and components. The issue with Honda is their quality assurance.
Nonetheless, there are a number of things that may go wrong with your Foreman, some of which have been described in this article. For instance, a malfunctioning fuel gauge might cause the gasoline tank to become overfilled. Spark plug failure is a possible additional concern.
With that, we've reached the conclusion of this article. Make sure to always check and maintain your vehicle regularly and with that, you are good to go.
About the authors
The CarAraC research team is composed of seasoned auto mechanics and automotive industry professionals, including individuals with advanced degrees and certifications in their field. Our team members boast prestigious credentials, reflecting their extensive knowledge and skills. These qualifications include: IMI: Institute of the Motor Industry, ASE-Certified Master Automobile Technicians; Coventry University, Graduate of MA in Automotive Journalism; Politecnico di Torino, Italy, MS Automotive Engineering; Ss. Cyril and Methodius University in Skopje, Mechanical University in Skopje; TOC Automotive College; DHA Suffa University, Department of Mechanical Engineering
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