Mazda Cylinder Deactivation Problem – Reasons and Ways to Cope With

Mazda is one of the largest automakers in the world, having produced over 1.5 million vehicles all over the world. This Japanese brand, which started as the Toyo Cork Kogyo Co., Ltd, became a household name way back in the early 30s. Some of its famous models include the Mazda 2, Mazda 2 Hybrid, Mazda 3, and the SUV crossovers like CX-3, CX-5, CX-30, CX-60, and MX-30.

As part of its commitment to delivering world-class vehicles to its millions of customers, Mazda ensures that the parts and accessories for its products are top-notch. From the engine to the transmission system, to the front and rear axle to steering and suspension, people can count on Mazda's quality cars. One component of the brand's vehicles that make it stand out is its cylinders, a vital part of a car's engine.

Mazda cylinder deactivation problems

The cylinder is one of, if not the most critical piece of the car's engine as it's in this part where power is generated and fuel is combusted. Located just at the cylinder's top are an exhaust valve, a piston, and an inlet valve. The piston's reciprocating motion, which pulsates up and down, propels your car.

In general, your engine produces more power the more cylinders it has. To ensure their cars run as smoothly and as fast as possible, most vehicles have four, six, or eight-cylinder engines. The numbers, which represent the overall quantity of cylinders, can be either arranged flat, in a V shape, or in a straight line.

To improve fuel economy, most Mazda owners often resort to deactivating cylinders. This process, which is also called variable displacement, is a feature of car engines that enables the engine displacement to change. This feature started becoming popular back in 2005, though it had been around for some years before this

Automobile manufacturers like Mazda are constantly creating new technologies to reduce fuel consumption. Cylinder deactivation is an additional economy-enhancing technique, in addition to direct injection, clever turbocharging, and advanced valve timing.

What Cylinders Mean to Your Car

Since the development of the internal combustion engine, manufacturers have widely embraced engine cylinders. The layout of an engine's cylinders is typically flat, V-shaped, or in a straight line (for an inline engine). It is the same setup that was used at the very beginning of the history of the engine when it comes to an inline configuration.

One of the most fundamental types of cylinder arrangements is inline cylinders. For instance, an inline four-cylinder engine has the benefit of being compact and lightweight, allowing it to be used on a variety of different drivetrains. Additionally, compared to other layouts, it produces fewer vibrations in your car, resulting in a smoother ride and more comfortable driving.

V-shaped engine cylinders typically have six or more cylinders. V-6 engines are significantly more compact than inline engines, making them simple to fit into a variety of car platforms and lowering manufacturing costs. The V-8 engine has two extra cylinders but functions similarly to the V-6 engine. Adding a V-8 is primarily done to increase power.

Flat-arrangement engines frequently have four or six cylinders. As the name of the arrangement suggests, cylinders are lying flat on the ground in it. Your car will handle much more smoothly, and vibration will be significantly reduced thanks to the flat engine's significantly lower center of gravity compared to inline or V-shaped engines.

What is Cylinder Deactivation

Making sure that no fuel is used at all is among the best and simplest ways to make each drop go further. Cylinder deactivation, which temporarily turns off some cylinders of larger engines when operating at low load, operates on that theory. The engine control electronics of the car manage this process on-the-fly.

The hit-and-miss engine is the variable-displacement engine's earliest-known technological predecessor. Most vehicles with six and eight-cylinder engines use the technology, including the Mazda 2 Hybrid, CX-60, MX-30, and Flair Crossover. It is also utilized in some Mazda small four-cylinder engines and other vehicles that switch from three to two cylinders while cruising at light throttle.

Different techniques are used by car manufacturers to start cylinder deactivation, but in essence, it involves freezing the valves. This procedure typically allows the flow of fuel and air into specific cylinders, limiting the number of cylinders in which combustion occurs. In actuality, it is now a much smaller engine.

The computer system in the car cleverly controls this process by sensing when you may require an extra oomph of power and restarting all cylinders for maximum power. The only way to detect the process is typically through a light on the instrument cluster because it is essentially imperceptible. It's a clever process that lessens fuel inefficiency, although it doesn't actually increase fuel efficiency.

Common Mazda Cylinder Deactivation Problems

If you may recall, in the middle of 2019, Mazda issued a recall for about 262,000 cars and SUVs. The 2019 Mazda3, 2018-2019 Mazda6, and 2018-2019 CX-5 are the models covered by this recall. Except for 2,651 Mazda3s that were made in Mexico, almost all of the vehicles were made at Mazda's factory in Japan.

Although it was never widely used, cylinder deactivation is not exactly a new engine technology. Many automakers used it for the first time on some models more than 20 years ago. But in reality, the early cylinder deactivation systems operated harshly and were incredibly prone to malfunctions. As a result, the majority of users disliked and mistrusted cylinder deactivation systems.

Since many automakers like Mazda worked diligently to eliminate the bugs, modern cylinder deactivation systems are now largely trustworthy. The fact that piston rings require both combustion and compression pressure to function was one issue that was addressed. This is because rings' spring tension is insufficient to push them firmly against the cylinder walls to create and maintain a positive seal between their sealing surfaces and the walls.

Eight oil control solenoids are actually used in the cylinder deactivation system, and they each operate both valves on each cylinder. The control system shuts off the fuel supply to any given cylinder when it is deactivated, but only after combustion has occurred in that cylinder.

As mentioned earlier, pressurized oil and solenoids are used in all cylinder deactivation systems. This is why the proper operation of all such systems depends on the provision of uncontaminated oil. In fact, problems with oil supply and pressure control are the main causes of problems with these systems.

  • Faulty spark plugs and/or uncontrolled oil consumption

The amount of oil used has been somewhat reduced thanks to the exhaust gas being trapped in inactive cylinders. Despite this advantage, many Mazda vehicle owners still feel that their vehicles' oil consumption is excessive despite having cylinder deactivation. In fact, increased oil consumption typically becomes apparent after traveling about 30,000 miles.

Determining whether some oil is going through the PCV system and into the intake structure is essential in fixing this issue. Also, you may confirm that the pressure relief valve for the AFM system, which is situated in the cylinder head or crankcase, is not allowing oil spray or mist to enter the intake system. Due to the spark plugs' overheating, leaking oil also proceeds in spark plug fouling and failures.

Replacing the tappet with newly designed ones and installing a device to deflect oil are other potential solutions to these issues. Adding an oil detector near the valve that relieves pressure stop oil mist from entering the valve. Some solutions include disassembling the engine to tidy up the grooves on the pistons or changing the pistons.

  • Mechanic noises and misfires

Regardless of the application or manufacturer's involvement, these cases are usually brought on by dirty or contaminated degraded engine oil. The issue is that the electronic control unit will still use various strategies controlled by the torque to ensure the driver won't notice the change to reduced power, even though one or more cylinders may mess up.

For all cylinders that haven't been deactivated, the electronic control unit will keep on implementing all necessary strategies. This might cause the car to stumble or surge. Severe misfires, noises resembling valve lifters, and other mechanical noises are also possible symptoms, especially in Mazda models.

Remember that there aren't any simple or fast solutions for Mazda misfires and problems with mechanic noises. However, removing oil sludge may be done frequently, which will necessitate disassembling the damaged parts. Other potential solutions include the utilization of extremely sophisticated mountings on the engine and noise reduction through audio systems installed in your Mazda.

  • Sensing the transition

Several Mazda owners claim that switching between reduced-power and normal mode is very noticeable. Because of this criticism, Mazda developed software upgrades that included several techniques to ease the transition. Other solutions may involve brief adjustments to fuel delivery and ignition timing and modifying permissive conditions to limit how frequently the cylinder deactivation system operates.

Conclusion

Customers usually complain about excessive oil consumption when they use cylinder deactivation systems. It is crucial to acknowledge and comprehend that the consumption of oil is an essential component of these systems' operation. Educating other Mazda owners on how these things work can greatly reduce common problems.

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CarAraC Research

About the authors

The CarAraC research team is composed of seasoned auto mechanics and automotive industry professionals, including individuals with advanced degrees and certifications in their field. Our team members boast prestigious credentials, reflecting their extensive knowledge and skills. These qualifications include: IMI: Institute of the Motor Industry, ASE-Certified Master Automobile Technicians; Coventry University, Graduate of MA in Automotive Journalism; Politecnico di Torino, Italy, MS Automotive Engineering; Ss. Cyril and Methodius University in Skopje, Mechanical University in Skopje; TOC Automotive College; DHA Suffa University, Department of Mechanical Engineering

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