Suzuki DR650 Problems - We Know What to Look at When Buying

When it comes to motorcycles, there are a lot of things to take into account. You have to think about the size, the type of bike, the features, and more. But when it comes down to it, one of the most important things is how well it handles. Especially if you will be doing any off-roading or dirt biking with it, that's why we've put together this article on the Suzuki DR650 problems.

We'll be looking at what makes this bike so great for off-road use, as well as what some people don't like about it. So, if you're thinking about buying a Suzuki DR650, then this is definitely something you'll want to read!

What should you consider when you buy Suzuki DR650?

When it comes to Suzuki DR650 problems, there are a few things you should keep an eye out for. First of all, make sure that the Suzuki DR650 is in good condition. This means that all of the parts should be in working order, and there shouldn't be any major damage. If you're buying second-hand, then it's also a good idea to get a bike that's been serviced regularly. This will help to ensure that it's in good condition and that any potential problems have been dealt with.

Another thing to consider is the price. The Suzuki DR650 is a great bike, but it's not cheap. The price will vary depending on where you buy it from, but you can expect to pay around $6,700 for a new one. If you're buying second-hand, then you might be able to get it for less.

But as with anything, make sure you do your research and only buy from a reputable source. So if you have limited financial resources, then you might want to look at other options. But if you're willing to spend a bit more, then the DR650 is definitely worth considering.

Finally, make sure you test-ride the bike before you buy it. This will give you a feel for how it handles and whether or not it's right for you. It's also a good idea to take it for a spin on some off-road trails to see how it handles. During the test drive, pay attention to the brakes, the suspension, and the clutch. All of these things are important when it comes to off-roading. And if you have any questions, then make sure you ask the seller before you buy.

The problems that the Suzuki DR650 is known for

Now let's explore some of the Suzuki DR650 problems that people have come across. As we mentioned, this bike is great for off-roading. But there are a few things that you should be aware of before you take it out on the trails.

• Neutral Sending Unit (NSU) Issues

The first thing to keep in mind is that the Suzuki DR650 has a Neutral Sending Unit (NSU). This is a small device that's located under the seat. It's responsible for sending a signal to the bike's computer when it's in neutral. If this unit isn't working properly, then the bike might not start.

Or it might stall while you're riding. This is definitely something you'll want to get fixed before you take the bike out on the trails. This problem is often reported in the 1996-2008 models.

• Gear Crank Nut Reductions

The next thing to be aware of is that the Suzuki DR650 has a Gear Crank Nut. This is a small piece of metal that's located on the crankcase. It helps to keep the gears in place. But over time, it can become loose. And if it does, then it can cause the bike to stall or make strange noises. So if you're going to be doing any off-roading, then it's a good idea to check this nut before you head out.

• Rattling or Weird Noises

Another problem that's been reported is that the Suzuki DR650 can start to make rattling or weird noises. This is often caused by the union clamp bolt, which is too long. This can cause the exhaust to make contact with the shock spring, which will create a rattling noise.

It can also be caused by the screws in the heat shield, which can become loose over time. If you hear any strange noises, then it's a good idea to take the bike to a qualified mechanic and have them checked.

• Countershaft Seal Oil Leaks

It is also worth mentioning that there have been reports of countershaft seal oil leaks. This is a problem that can occur on any bike, but it's more common in the Suzuki DR650. The countershaft seal is responsible for sealing the area between the engine and the transmission. But over time, it can wear out and start to leak. This can cause the bike to lose power and make strange noises.

• Cover Crank's Access Plug May Stuck

Another problem that's been reported is that the cover crank's access plug may get stuck. This is a small piece of metal that's located on the side of the engine. It's responsible for covering the crankcase. But over time, it can become corroded and stuck in place because of the vibration of heat. If this happens, then it can cause the bike to stall or make strange noises.

• Issues Associated With 3rd Gear

The next thing to be aware of is that there have been reports of issues associated with 3rd gear. This is a problem that occurs in the 1996-2003 models. What happens is that bike makes whining noises when it's in 3rd gear. This is caused by the countershaft sprocket, which is located in the transmission. Over time, it can become worn out and make noise. If you hear this noise, then it's a good idea to take the bike to a mechanic and have them take a look.

• Frame Can Be Damaged by Chain Drive Roller

You should also be aware of the fact that the frame can be damaged by the chain drive roller. This is a small piece of metal that's located on the side of the engine. It's responsible for guiding the chain around the sprocket. But in Suzuki DR650 1996-2016 models, the roller's mount is rather weak, so the roller can fall out and damage the frame.

• Steering Head Bearings Are Dry

The Suzuki DR650 has steering head bearings that are dry. Interestingly, this problem has been reported in brand-new bikes. The problem is that the bearings aren't greased properly from the factory. As a result, Suzuki DR650 head bearings can become dry and cause the bike to make noise or shake.

• Cylinder Gasket Leaks

This problem is rather common in pre-2003 models. What happens is that the cylinder gasket starts to leak oil. This can cause the bike to lose power and make noise. This problem was caused by the poor quality of the gasket from the factory. Suzuki has since corrected this problem.

What are some of the best modifications to make to a Suzuki DR650 to improve its performance and reliability?

One of the best things that you can do to improve the performance and reliability of your Suzuki DR650 is to upgrade the suspension. Some consider Suzuki DR650 too soft for an adventure bike.

You can improve the performance of your Suzuki DR650 by upgrading to a set of progressive springs, adding preload, and adjusting the rebound damping. This will make the bike more capable on the road and off-road.

Another modification that you can do to improve the performance and reliability of your Suzuki DR650 is to upgrade the exhaust system. The stock exhaust system of your Suzuki DR650 is very restrictive and doesn't allow the engine to breathe properly.

This results in reduced power and performance. By upgrading to a full exhaust system, you will see a significant increase in power and performance.

Finally, you can also improve the performance and reliability of your Suzuki DR650 by upgrading the tires. The Suzuki DR650 stock tires are not very good quality and don't provide great traction. By upgrading to a set of high-quality tires, you will see an improvement in traction and performance.

Bottom Line

These are just a few of the Suzuki DR650 problems that you should be aware of. There are definitely other issues that have been reported. But these are some of the most common ones.

So, if you're thinking about buying a Suzuki DR650, then make sure you keep these problems in mind. And if you have any questions, then make sure you ask a mechanic before you take the bike out on the trails.

Suzuki DR650 is fun to ride but keep in mind the potential problems that might occur while you're enjoying the ride. Make sure to get your Suzuki DR650 regularly serviced to avoid any serious issues.